ARM LC (Ammonia Refrigeration Management) Program Development and Maintenance |
Refrigeration & HVAC
Mechanical & Plumbing Food Process PSM-RMP & Safety Services Controls & Automation Planned Maintenance |
Wagner-Meinert, LLC has developed an extensive implementation and maintenance program for Ammonia Refrigeration Management Programs.
Implementation Program:
1. Develop a Management System strategy
A. Draft Policy
B. Draft Responsibility Flow Chart
C. Draft Information Request Form
D. Draft Definitions List
2. Refrigeration System Documentation
A. Draft Policy
B. Perform a Maximum Intended Inventory Calculation
C. Develop Refrigeration Flow Schematics
D. Develop Refrigeration Plan Views
E. Develop a Refrigeration Equipment List
F. Establish Operating Ranges
G. Document Safety Systems (Incorporated in the Operating Procedures)
H. Develop the Relief System Capacity Calculation
I. Develop the Ventilation System Capacity Calculation
J. Compile Operation and Maintenance Manuals
K. Acquire Manufacturer's Data Reports and Certified Drawings for Vessels, heat Exchangers, and other ASME certified components
L. Draft Master Document List
3. Operating Procedures
A. Draft Policy
B. Draft Operating Procedures
C. Develop System Rounds Log
D. Review Referenced Safe Work Practices
4. Preventative Maintenance Program
A. Draft Policy
B. Develop Preventative Maintenance (PM) List and Schedule
5. Contractor Program
A. Draft Policy
B. Develop Approval Forms
C. Compile List of Approved Contractors
D. Develop Site Rules for Contractors
6. Emergency Response Program
A. Draft Policy
B. Develop an Emergency Action Plan
C. Draft a Letter of Coordination with Of-site Responders
7. Incident Investigation Procedures
A. Draft Policy
B. Develop Investigation Forms
8. Training Program
A. Draft Policy
B. Develop Training Documentation
C. Conduct Training
9. Hazard Review Procedures
A. Draft Policy
B. Conduct a Hazard Review
C. Conduct a Site Security Analysis
D. Develop Follow-up Forms
10. Refrigeration System Change Procedures
A. Draft Policy
B. Develop Change Forms
11. Additional Items
A. Valve Labeling
B. Pipe Labeling
C. Equipment Labeling
D. Annual Ammonia Inspection
E. Mechanical Integrity Inspection
F. Pre-Startup / Pre-Charging / Decommissioning
Implementation Program:
1. Develop a Management System strategy
A. Draft Policy
B. Draft Responsibility Flow Chart
C. Draft Information Request Form
D. Draft Definitions List
2. Refrigeration System Documentation
A. Draft Policy
B. Perform a Maximum Intended Inventory Calculation
C. Develop Refrigeration Flow Schematics
D. Develop Refrigeration Plan Views
E. Develop a Refrigeration Equipment List
F. Establish Operating Ranges
G. Document Safety Systems (Incorporated in the Operating Procedures)
H. Develop the Relief System Capacity Calculation
I. Develop the Ventilation System Capacity Calculation
J. Compile Operation and Maintenance Manuals
K. Acquire Manufacturer's Data Reports and Certified Drawings for Vessels, heat Exchangers, and other ASME certified components
L. Draft Master Document List
3. Operating Procedures
A. Draft Policy
B. Draft Operating Procedures
C. Develop System Rounds Log
D. Review Referenced Safe Work Practices
4. Preventative Maintenance Program
A. Draft Policy
B. Develop Preventative Maintenance (PM) List and Schedule
5. Contractor Program
A. Draft Policy
B. Develop Approval Forms
C. Compile List of Approved Contractors
D. Develop Site Rules for Contractors
6. Emergency Response Program
A. Draft Policy
B. Develop an Emergency Action Plan
C. Draft a Letter of Coordination with Of-site Responders
7. Incident Investigation Procedures
A. Draft Policy
B. Develop Investigation Forms
8. Training Program
A. Draft Policy
B. Develop Training Documentation
C. Conduct Training
9. Hazard Review Procedures
A. Draft Policy
B. Conduct a Hazard Review
C. Conduct a Site Security Analysis
D. Develop Follow-up Forms
10. Refrigeration System Change Procedures
A. Draft Policy
B. Develop Change Forms
11. Additional Items
A. Valve Labeling
B. Pipe Labeling
C. Equipment Labeling
D. Annual Ammonia Inspection
E. Mechanical Integrity Inspection
F. Pre-Startup / Pre-Charging / Decommissioning